Fully Welded Ball Valve

Fully Welded Ball Valve Manufacturer & Supplier in India

Leading Fully Welded Ball Valve Manufacturer in Mumbai, India

Send us your requirement for Fully Welded Ball Valve at info@metallumoverseas.com. Our sales team will get back to you with the best quote for Fully Welded Ball Valve.

Metallum Overseas manufactures and exports fully welded ball valves designed for reliable isolation in pipelines and demanding industrial applications. These valves feature a welded body construction that minimizes potential external leakage paths and provides a robust, compact design suitable for high-pressure pipeline service. As a fully welded ball valve manufacturer and supplier in India, we supply valves for oil and gas, natural gas transmission, petrochemical, refining, LNG, power generation, district heating, and other critical pipeline applications.

Our fully welded ball valves are available in side-entry configurations with two-piece and three-piece body designs according to project requirements. Trunnion-mounted ball construction, soft or metal-seated options, double piston or combination seat arrangements, and manual or actuated operating systems can be selected based on pressure, temperature, fluid characteristics, pipeline conditions, and application requirements.

Fully Welded Ball Valve Manufacturer

Metallum Overseas supplies fully welded ball valves for pipeline systems where structural integrity, reliable shutoff, and reduced external leakage potential are important. The welded body construction eliminates conventional bolted body joints and provides a compact valve arrangement suitable for above-ground and underground pipeline installations.

Our fully welded ball valves can be designed in accordance with API 6D and customer-specific requirements. Valve size, pressure class, body material, seat design, ball and stem materials, end connections, sealing arrangement, and actuation can be selected according to individual project specifications.

Fully Welded Trunnion Mounted Ball Valves

Our fully welded trunnion ball valves are designed with a fixed ball supported by trunnion arrangements to provide controlled operation and reliable sealing in demanding pipeline service. Independent seats can be configured to provide bidirectional sealing, while double block and bleed arrangements can be incorporated where required by the application.

Depending on the valve design, fully welded side-entry ball valves can be supplied with soft seats, metal seats, hardfaced ball and seat surfaces, double piston effect seats, or combination seat designs. These configurations allow the valve to be adapted for different pressure, temperature, media, and pipeline requirements.

High Pressure Fully Welded Ball Valves for Pipeline Applications

Our high-pressure fully welded ball valves are suitable for pipeline systems operating under demanding pressure and temperature conditions. The welded body construction provides a strong valve assembly while reducing potential external leakage points associated with conventional bolted-body designs.

Depending on the selected configuration and project requirements, fully welded ball valves can be supplied for pressure classes from ASME Class 150 to Class 2500. The applicable pressure and temperature limits depend on valve size, body and trim materials, seat construction, pressure class, and operating conditions.

Fully Welded Ball Valve Specifications

Valve Design: Fully welded side-entry ball valve designed in accordance with API 6D and customer-specific requirements
Size Range: NPS 1 to NPS 36 (DN 25 to DN 900), subject to valve design and project requirements
Pressure Rating: ASME Class 150 to Class 2500
Temperature Range: Application-specific temperature range depending on materials, seat design, pressure rating, and operating conditions
Face-to-Face: As per applicable API 6D requirements
End Connections: RF and RTJ flanged connections as per ASME B16.5 and ASME B16.47; butt-welded connections as per ASME B16.25
Body Design: Fully welded body construction with two-piece and three-piece configurations
Ball Design: Trunnion-mounted ball with solid double-trunnion configuration for suitable valve designs
Seat Design: Soft-seated or metal-seated construction; double piston and combination seat arrangements available
Bore Design: Full-bore and reduced-bore configurations according to application requirements
Operator: Manual wrench or gear operator with padlocking; pneumatic, hydraulic, or electric actuation available

Fully Welded Ball Valve Features

Fully Welded Body: Welded body construction minimizes external leakage paths and provides a robust valve assembly for pipeline applications
Trunnion-Mounted Ball: Fixed ball construction supports reliable operation and controlled sealing in high-pressure applications
Double Block & Bleed: DBB configuration can be provided where independent isolation and cavity pressure management are required
Bidirectional Sealing: Independent seat arrangements can provide sealing in both flow directions according to the selected design
Anti-Static Construction: Anti-static devices can be incorporated to provide electrical continuity between valve components for suitable applications
Anti-Blowout Stem: Anti-blowout stem construction helps retain the stem within the valve body under operating conditions
Emergency Sealant Injection: Emergency sealant injection points can be provided on seats and stem areas for suitable valve configurations
Low Fugitive Emission: Low-emission stem packing arrangements can be provided according to project requirements
Underground Installation: Stem extensions can be supplied for underground or buried pipeline installations where required
Actuation: Manual, pneumatic, hydraulic, and electric operating options available according to valve size and operating torque

Fully Welded Ball Valve Seat & Sealing Options

The seat and sealing arrangement of a fully welded ball valve can be selected according to the operating medium, pressure, temperature, pipeline requirements, and required shutoff performance. Metallum Overseas can supply suitable seat configurations for different industrial and pipeline applications.

Soft Seat: Suitable for applications where resilient sealing materials are compatible with the operating temperature and process medium
Metal Seat: Suitable for demanding services involving elevated temperatures, abrasive media, erosion, or other severe operating conditions
Double Piston Seat: Seat arrangement designed to provide suitable sealing and pressure response according to the valve configuration
Combination Seat: Customized seat arrangement available for selected service conditions and project requirements
Hardfaced Ball & Seats: Hardfacing can be applied to selected ball and seat surfaces to improve resistance to wear and erosion
CRA Overlay: Corrosion-resistant alloy overlay can be provided on dynamic sealing areas or wetted components for suitable applications

Fully Welded Ball Valve Materials

Stainless Steel: TP 304, 304L, 304H, 310, 310S, 316, 316L, 316Ti, 317, 317L, 321, 321H, 347, 347H, 904L, 254 SMO
Duplex Steel: UNS S31803, UNS S32205 (2205)
Super Duplex Steel: UNS S32750, UNS S32760
High Nickel Alloys: Hastelloy C22, Hastelloy C276, Hastelloy B2, Inconel 600, Inconel 601, Inconel 625, Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825, Nickel 200, Nickel 201
Monel: Monel 400, Monel K500
Alloy: Alloy 20
Titanium: Titanium Grade 2, Titanium Grade 5, etc.
Other Alloys: Mild Steel, ASTM A350 LF2 and additional alloy and corrosion-resistant materials can be considered according to valve design and project requirements

Fully Welded Ball Valve Testing & Certifications

Inspection & Testing: Inspection and testing can be carried out in accordance with API 6D, ISO 5208, and API 598 requirements
Hydrostatic Testing: Hydrostatic shell and seat testing can be performed according to the applicable valve standard and project requirements
Fire Safety: Fire-safe design and testing can be provided as per API 607 requirements where specified
SIL Certification: SIL 3 certification according to IEC 61508 can be provided for applicable valve configurations and requirements
Fugitive Emission: Fugitive emission compliance according to ISO 15848 can be provided for suitable valve configurations
PED: Compliance with PED 2014/68/EU can be provided according to applicable valve design and project requirements
Non-Destructive Testing: NDT and additional inspection requirements can be provided according to customer specifications and applicable standards

Why Choose Metallum Overseas for Fully Welded Ball Valves?

Fully Welded Pipeline Ball Valve Solutions

Metallum Overseas supplies fully welded ball valves designed for pipeline and severe industrial services where structural integrity, reliable isolation, and reduced external leakage potential are important. The welded body construction provides a compact and robust valve arrangement for demanding applications.

Trunnion-Mounted Ball Valve Design

Our fully welded trunnion ball valves can be supplied with fixed-ball construction, independent seats, bidirectional sealing, and DBB arrangements according to project requirements. These configurations are suitable for high-pressure pipeline and process isolation applications.

Multiple Seat & Material Options

We offer soft-seated and metal-seated configurations with suitable ball, seat, body, and trim materials. Duplex, super duplex, stainless steel, low-temperature carbon steel, Inconel, and other materials can be selected according to process media, temperature, pressure, corrosion conditions, and customer specifications.

Suitable for Underground Pipeline Installation

Fully welded ball valves can be supplied with stem extensions and suitable configurations for underground or buried pipeline installations. The welded body construction helps reduce external leakage paths and provides a compact arrangement for pipeline systems.

Flexible Operating Options

Our fully welded ball valves can be supplied with manual wrench or gear operators as well as pneumatic, hydraulic, or electric actuators. Operator selection can be based on valve size, operating torque, automation requirements, and project specifications.

Testing & Quality Requirements

Fully welded ball valves can be supplied with inspection and testing requirements including API 6D, ISO 5208, API 598, API 607, IEC 61508, ISO 15848, and PED, depending on valve configuration, certification requirements, and customer specifications.

Pipeline & Severe-Service Applications

Fully welded ball valves are suitable for natural gas transmission, oil and gas pipelines, LNG facilities, petrochemical plants, refinery systems, power generation, district heating, metallurgy, and other industrial pipeline applications requiring dependable isolation under demanding operating conditions.


Fully Welded Ball Valve Applications

Metallum Overseas supplies fully welded ball valves for pipeline and industrial applications where reliable isolation, structural integrity, and long-term service performance are required.

  • Natural gas transmission pipelines
  • Oil and gas transportation systems
  • Petrochemical and refinery plants
  • LNG and gas processing facilities
  • District heating networks
  • Power generation and energy facilities
  • High-pressure pipeline systems
  • Underground and buried pipeline installations
  • Metallurgy and heavy industrial applications
  • Industrial process and fluid transportation systems

Frequently Asked Questions About Fully Welded Ball Valves

What is a fully welded ball valve?

A fully welded ball valve is a ball valve with a welded body construction designed to minimize external leakage paths and provide a robust, compact valve arrangement. It is commonly used in pipelines and industrial systems where reliable isolation and structural integrity are important.

What is a fully welded trunnion ball valve?

A fully welded trunnion ball valve combines a welded valve body with a trunnion-mounted ball. The fixed ball arrangement provides controlled operation and can be configured with independent seats for reliable sealing in demanding pipeline applications.

What are the advantages of fully welded ball valves?

Fully welded ball valves provide a compact construction with reduced external leakage paths and good resistance to pipeline loads and vibration. They are also suitable for applications where underground installation, long service life, and reliable isolation are required.

What pressure classes are available for fully welded ball valves?

Fully welded ball valves can be supplied in pressure classes ranging from ASME Class 150 to Class 2500, depending on valve size, materials, design, and project requirements.

What sizes are available for fully welded ball valves?

Fully welded ball valves can be supplied in sizes from NPS 1 to NPS 36 (DN 25 to DN 900), subject to the selected valve design, pressure class, materials, and project specifications.

What materials are available for fully welded ball valves?

Material options may include Carbon Steel, Stainless Steel, Low-Temperature Carbon Steel, Duplex Steel, Super Duplex Steel, and Inconel. Other materials can also be considered according to the operating medium, temperature, pressure, corrosion conditions, and project requirements.

Are fully welded ball valves available with soft and metal seats?

Yes. Depending on the valve design and application, fully welded ball valves can be supplied with soft seats or metal seats. Hardfacing and suitable surface treatments can also be provided for selected ball and seat configurations.

What end connections are available for fully welded ball valves?

Depending on the valve design, fully welded ball valves can be supplied with RF and RTJ flanged connections or butt-welded connections according to applicable standards and customer requirements.

Can fully welded ball valves be installed underground?

Yes. Fully welded ball valves can be configured for underground or buried pipeline installations. Stem extensions and suitable operating arrangements can be provided where required by the installation design.

Can fully welded ball valves be supplied with actuators?

Yes. Fully welded ball valves can be supplied with manual, pneumatic, hydraulic, or electric operators according to valve size, operating torque, automation requirements, and project specifications.

What industries use fully welded ball valves?

Fully welded ball valves are used in oil and gas, natural gas transmission, LNG, petrochemical, refining, power generation, district heating, metallurgy, and industrial pipeline systems where dependable isolation is required.

How can I request a quotation for a fully welded ball valve?

To request a quotation, please share the required valve size, pressure class, material, temperature, end connection, operating medium, pipeline details, and application requirements. Contact Metallum Overseas at info@metallumoverseas.com for technical assistance and project-specific requirements.

For technical drawings, material certificates, inspection requirements, or a project-specific quotation, please contact Metallum Overseas at info@metallumoverseas.com, or reach out through our contact page.


Send us your requirement for Fully Welded Ball Valve at info@metallumoverseas.com. Our sales team will get back to you with the best quote for Fully Welded Ball Valve.

Fully Welded Ball Valve Applications & Industries

Off-Shore Oil Drilling Companies

Power Generation

Petrochemicals

Gas Processing

Specialty Chemicals

Pharmaceuticals

Pharmaceutical Equipment

Chemical Equipment

Heat Exchangers

Condensers

Pulp & Paper Industry

Sea Water Equipment


Latest Prices of Fully Welded Ball Valve

Metallum Overseas provides Fully Welded Ball Valve at reasonable prices in the market. You can Contact us to get the updated price list of Fully Welded Ball Valve. Our prices are best for all types of Fully Welded Ball Valve.


Stock Availability of Fully Welded Ball Valve

Metallum Overseas is a large stockist of Fully Welded Ball Valve. We maintain a huge stock of Fully Welded Ball Valve in different sizes, types, standards & other specifications to fulfill the demand of our clients across the globe. We can deliver Fully Welded Ball Valve on time for urgent requirements.

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Suppliers and Exporters of Fully Welded Ball Valve in cities like

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